One workshop · Every process
Australia's full-stack manufacturing partner
From a 3D scan of a broken legacy part to a 10,000-piece injection-moulded production run, Forge Labs combines additive manufacturing, scanning, machining, moulding and CAD engineering under one Sydney roof — so your project never gets stuck waiting on a third supplier.
Capabilities
Every service your project needs
Click any capability to dive deeper into materials, tolerances, lead times and gallery work.
FDM · SLA · SLS · MJF
3D Printing
Industrial FDM, SLA, SLS and HP MJF additive manufacturing. 30+ engineering materials, ±0.1 mm tolerances and 24–72 hr turnaround across Australia.
- FDM, SLA, SLS & HP MJF
- 30+ engineering materials
- ±0.1 mm tolerances
- Same-day Sydney pickup
Reverse Engineering
3D Scanning
Metrology-grade blue-light and handheld 3D scanning for reverse engineering, FAI inspection, heritage capture and CAD recreation. On-site nationwide.
- ±0.02 mm accuracy
- On-site Australia-wide
- STEP & STL output
- Full inspection reports
CO₂ & Fibre
Laser Engraving
Permanent CO₂ and fibre laser engraving on wood, metal, acrylic, leather and glass. From one-off gifts to 10,000-piece serialised production batches.
- CO₂ + Fibre lasers
- 20+ substrates
- UDI / MIL-STD marking
- Single piece → 10,000+
Concept → Production
CAD Design
Production-ready parametric CAD in SolidWorks, Fusion 360 and Siemens NX. Full GD&T drawings, DFM review, reverse engineering and photoreal renders.
- SolidWorks · Fusion · NX
- GD&T 2D drawings
- DFM / DFA built-in
- NDA by default
Low-Volume Production
Injection Moulding
Aluminium and steel tooling for prototype, bridge and full production injection moulding. From 100 pieces to 100,000+ in engineering polymers.
- Aluminium / steel tooling
- 100 to 100,000+ parts
- Engineering polymers
- Local tool support
Aluminium · Steel · Plastics
CNC Machining
Precision milled and turned parts in aluminium, steel, brass, titanium and engineering plastics — prototype to production runs with full inspection.
- 3, 4 & 5-axis milling
- Aluminium → titanium
- Tight tolerance turning
- Full inspection reports
One partner, zero handover friction
Why Australian engineers consolidate with Forge Labs
Most manufacturing projects bounce between 3–4 suppliers — a CAD studio, a 3D printer, a CNC shop, a mould maker — and every hand-off introduces cost, delay and finger-pointing when something goes wrong. We bring all of those disciplines into one shop, with one project manager, one quote and one accountable team.
- One quote covers design, prototyping, production and finishing
- Engineering-led review on every job — no parts shipped without DFM check
- Sydney-based workshops with secure handling for defence and IP-sensitive work
- Free design consultation on every new project
Ready to get started?
Send us your file, sketch or brief — most quotes come back within 4 working hours, with parts dispatched Australia-wide from our Sydney workshops.